Project number: R08-2004/ MIRG-CT-2004-511310 (Marie Curie International Reintegration Grant)
 

PROJECT TITLE

Electrohydrodynamic Atomization for Nanoparticle Production
 

PROJECT SUPERVISORS

Name:
Joan Rosell
e-mail: j.rosell@aya.yale.edu
Telephone: +1 510 881 0940

DESCRIPTION

Overview:

This project is a patient study of the mechanisms responsible for various electrohydrodynamic (EHD) phenomena, with the ultimate intend of applying these flows to the generation of particles with diameters well under 1 micron. Through a rigorous experimental investigation, we will contribute fundamental new knowledge in the field, and to the development of novel measurement techniques of these invisible particles. This project offers the opportunity to develop strong scientific enquiry skills and other technical skills that are highly valued across academia and industry.

Background and State of the Art:

Spray formation is the starting step in the manufacture of solid particles by pyrolisis and by spray drying.[1,2] Very small, submicron droplets (diameter <100 nm typ.) can be used to generate dry particles in the 1-20 nm of interest in nanotechnology research and applications. Electrostatic spraying and electrospinning result from the interaction between strong electric fields and liquid surfaces. Typically, a conductive liquid is pulled by the electric field into a “cone-jet”, where a liquid jet is ejected from the tip of a conical meniscus called “Taylor cone” [3,4]. Jets that break up yield electrically charged, non-coalescing, “electrospray” droplets, whereas jets that don’t break up form charged fibers (typ. under high viscosity conditions). By proper adjustment of the properties of the liquid, the diameter of these droplets and fibers can be “tuned” anywhere from 100’s of microns down to atomic dimensions. These flows have led to some very important applications, which exploit the fact that electrospray droplets have a narrow size distribution, are highly charged and non-coalescing. For example, “liquid metal ion sources” produce atomic ions and cluster ions (“droplets”) from very highly conductive liquids like Gallium, and are the very bright sources used for focused ion beam (FIB) milling in semiconductor manufacturing [5,6] Electrosprays have enabled the use of mass spectrometric methods for rapid and accurate determination of molecular weights of protein ions in so called “electrospray ionization mass spectrometry” (ESI-MS). [7,8] This contribution to the current proteomics revolution has motivated the 2002 Nobel Prize in Chemistry awarded to Dr John B Fenn (http://www.nobel.se/chemistry/laureates/2002/fenn-lecture.html). EHD flows are currently also being proposed as thrusters for attitude control of microsatellites, for fiber electrospinning in tissue engineering, for respiratory drug delivery, and as particle size standards in the sub-micrometric range, among other uses. Much work has been carried out over the years to try to understand the transport mechanisms (mass, momentum, energy, and charge) underlying electrospraying, [9] but most of it has centered on the “steady cone-jet” mode. Other modes have not received nearly the same level of attention, and are therefore far less well understood, in particular so called “nanospray” [10], and “corona-assisted electrospray” [11].

Problem Statement and Methodology:

Our ultimate goal is to modify known electrohydrodynamic flows to make them more adequate for the manufacture of nanoparticles, so as to retain their aforementioned advantages while overcoming their traditional shortcomings. These shortcomings are: A) having to tune the liquid properties in order to achieve a certain drop size (e.g. raising the electric conductivity -needed for small droplet sizes- is not always feasible); B) the window of stable flow rates for a given liquid composition is very narrow; C) the flow rate needs to be very small in order to obtain the very small particles of interest here; and D) the droplet size distributions broaden as the mean droplet size is reduced. While these circumstances are compatible with some applications, [12] they are limiting in many areas, such as nanotechnology, where exquisite control over particle size is required, but high yields are also needed.

We have identified a number of experimental studies aimed at elucidating why these limitations exist, and how they could be overcome. Our methods will include approaches to extract information about transport mechanisms from the behavior of the stability islands of system responses (e.g. droplet size standard deviation). Rapid measurement techniques for determining particle size and electrostatic charge of the submicron droplets will be applied. This is a key aspect of the project, which we plan to tackle via adoption, probably also improvement, of aerosol measurement techniques (for electrical mobility, aerodynamic diameter, and charge-to-mass ratio). Instrumentation development for nanometer size particles is a vibrant field of research [13]. This is an experimental project, but it is expected that the work will link to other ETSEQ researchers interested on computational aspects of these phenomena.

Our FeT team initiates this program for the first time this year with the incorporation of Dr Joan Rosell from ICREA (http://www.etseq.urv.es/fet/321.html). For this reason we will be setting up a new lab, and this is an opportunity to provide day-to-day leadership in the making of our new nanofluidics lab.

The ideal candidate:

It is expected that the candidate will have a Bachelor’s degree or equivalent in Chemical Engineering, Mechanical Engineering, Physics or Chemistry. Other requirements are: solid understanding of physics fundamentals, mechanical aptitude (ability for handling and assembling small mechanical components), excellent organizational and communication skills, proficiency in English, and enthusiasm for research and learning.

Finishing this project:

The person working on this project will develop very strong scientific enquiry skills and other technical skills that are highly valued across academia and industry. The graduate will enjoy the multidisciplinary environment of one of the best Ph.D. programmes in Spain.

References and notes:

[1]      TT Kodas and MJ Hampden-Smith, Aerosol Processing of Materials, Wiley-VCH (1999).
[2]     SE Pratsinis and TT Kodas, in Aerosol Measurement, Willeke K and Baron PA Eds., Chap 33, Van Nostrand Reinhold (1993).
[3]     G Taylor, Disintegration of water drops in an electric field, Proc. Roy. Soc. A, 280:383-397, (1964).
[4]     M. Cloupeau and B. Prunet-Foch, Electrohydrodynamic Spraying Functioning Modes: A Critical Review, J. Aerosol Sci., 25(6): 1021-1036 (1994).
[5]      J Orloff, Focused Ion Beams, Sci. Am., Oct 1991,: 96-101 (1991).
[6]     J Orloff, L Swanson, M Utlaut, High Resolution Focused Ion Beams. FIB and Applications, Kluwer Academic/Plenum Publishers (2002).
[7]      JB. Fenn et al., Electrospray ionization for mass spectrometry of large biomolecules, Science, 246: 64-71 (1989).
[8]     A Pandey and M Mann, Proteomics to Study Genes and Genomes, Nature, 405: 837-405 (2000).
[9]     J Rosell-Llompart and J Fernández de la Mora, Generation of monodisperse droplets 0.3 to 4 um in diameter drom electrified con-jets of highly conducting and viscous liquids, J. Aerosol Sci. 25: 1093-1119 (1994).
[10]  M Wilm, M Mann, Analytical properties of the nanoelectrospray ion source, Anal Chem, 68(1): 1-8 (1996).
[11]    K Tang and A Gomez, Generation of monodisperse water droplets from electrosprays in a corona-assisted cone-jet mode, J. Coll. Interface Sci, 175:326-332, (1995)
[12]    For instance, in ESI-MS the goal typically is to use as little sample size as possible while retaining high signal-to-noise ratios in the mass spectrometer
[13]    J. Fernández de la Mora et al., Differential Mobility Analysis of Molecular Ions and Nanometer Particles, Trends in Analytical Chemistry, 17(6): 328-339 (1998)



  (c) 2004, Doctoral Studies in Chemical and Process Engineering, Universitat Rovira i Virgili